Introduction
2nd Generation Biomass Carbonization Equipment, equipped with new smoke recycling system, no need so many water purifictaion tubes( use up big area), we burn all smoke directly as heating fuel. equipped with new smoke recycling system, no need so many water purifictaion tubes( use up big area), we burn all smoke directly as heating fuel. Heating by bottom whole special fire burning chamber. Heating result is much more better than previous models in the market. The inner design also total differ with previous models, enable larger capacity and increase the carbonizing efficacy. The final output can be use for activation plant, and premium biochar factory.
Input feedstock requirement suggested: ( To get higher efficacy and larger capacity)
● 1) Size thickness less than 50mm.
● 2) Moisture lower than 12%.
● 3) Biomass materials: wood chips, sawdust, rice husk, peanut shell, Nut shell, forest waste, agri-waste etc.
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3D model diagram of Biomass Pyrolysis Carbonization Equipment
Parameter
Model | THL-1000-II | THL-1200-II | THL-1500-II |
| Inner Drum Size | 1.0m* 11m | 1.2m* 11m | 1.5m* 11m |
Process capacity( average) | 1500-2000KG/H | 2000-2500KG/H | 3000-3500KG/H |
Pack& shipping | 2* 40 feet containers |
Preheating fuel | LPG/ Natural Gas |
Power consumption ( With control cabinet) | Rotating part: (Feed+drum+discharge) 4+2.2+5.5+4kw (15.7kw) |
Fan part:( main+ air blower)18.5+4kw (32.5kw) |
| Gasifier: 15kw |
| Model | RTH/SL/0690 | RTH/SL/1811
|
| Main carbonization drum | Thickness
| t=8mm | Thickness
| t=12mm |
| Material | 15crmo | Material | 15crmo |
| Dimensions | Φ600*9000(mm) | Dimensions | Φ1800*11000(mm) |
| Feeding method | Screw feeding | Feeding method | Screw feeding |
| Weight | 1600kg | Weight | 9300kg |
| Drive system | Motor power | 5.5kw | Motor power | 15kw |
| Reducer model | zsy255 | Reducer model | zsy160 |
| Drive mode | Motor+reducer+gear
| Drive mode | Motor+reducer+gear |
| Preheating system | Liquefied gas stove head
| 20Kcal*(6set) | Liquefied gas stove head
| 50Kcal*(6set) |
| Air blower | 9-19-4A-2.2kw(1set) | Air blower | 9-19-4A-4kw(1set) |
| Automatic ignition system | HB102(6set) | Automatic ignition system | HB102(6set) |
| Automatic detection alarm system | ZD258(6set)(Optional) | Automatic detection alarm system | ZD258(6set)(Optional) |
| Automatic temperature measurement system | KW268(1set)(Optional) | Automatic temperature measurement system | KW268(1set)(Optional) |
| Pyrolysis gas combustion system | Pipeline
| Φ219(1set) Manufacturer customized | Pipeline
| Φ377(1set) Manufacturer customized |
| Biogas burner | 180Kcal*(1set) | Biogas burner | 180Kcal*(1set) |
| Air distribution fan | 9-19-4A-2.2kw(1set) | Air distribution fan | 9-19-4A-3kw(1set) |
| Ignition burner | 20kcal(1set) | Ignition burner | 30kcal(1set) |
| Automatic ignition system | HB102(1set) | Automatic ignition system | HB102*(1set) |
| Automatic detection alarm system | ZD258(1set) | Automatic detection alarm system | ZD258(1set) |
| Main fan | y5-47-4C-4kw(1unit) | Main fan | y5-47-6C-15kw(1unit) |
| Dust removal device | Gravity dust collector*1 | Dust removal device | Gravity dust collector*1 |
| Condenser | Φ800*1800*1 | Condenser | Φ1000*1800*1 |
| Cracking chamber | Material | Ordinary carbon steel | Material | Ordinary carbon steel |
| Insulation material | High temperature resistant thermal insulation cotton | Insulation material | High temperature resistant thermal insulation cotton |
| Combustion chamber volume | 1.5 cubic | Combustion chamber volume | 3.5 cubic |
| Insulation room | Material | Ordinary carbon steel | Material | Ordinary carbon steel |
| Insulation material | Insulation cotton | Insulation material | Insulation cotton |
| Feed conveyor | Dimensions | Φ273*4500 | Dimensions | Φ325*4500 |
| Power | 3kw | Power | 4kw |
| Reducer Model | BLD-1 | Reducer Model | BLD-2 |
| Feeding conveyor | Dimensions | Φ273*6500(mm) | Dimensions | Φ377*7500(mm) |
| Power | 4kw | Power | 5.5kw |
| Reducer Model | BLD-2 | Reducer Model | BLD-2 |
| Sealing system | Sealing type | Fish scale soft seal | Sealing type | Fish scale soft seal |
| Material | Stainless steel | Material | Stainless steel |
| Control system | PLC | Siemens
| PLC | Siemens
|
| Electrical components | Chint | Electrical components | Chint |
| Cold carbon machine | Dimensions | Φ219*273*6000(mm)*3 | Dimensions | Φ273*Φ325*6000(mm)*3 |
| Power | 4kw | Power | 4kw |
| Reducer Model | BWD-2 | Reducer Model | BWD-2
|
| Evaporation tower | Form | Counterflow cooling tower
| Form | Counterflow cooling tower
|
| Cooling water volume | 10 cubic meters/h | Cooling water volume | 80 cubic meters/h |
| Motor power | 1.5kw | Motor power | 2.2kw |
Type:
● 1) In- direct heating high temperature dry distillation carbonization furnace.
● 2) Big Drum rotary continuously working, 24 hours/ daily input & output ready charcoal.
Whole uint includes:
● 1, LPG( Liquid gas) Preheating---Gasifier.
● 2, Electric ignition system.
● 3, Feeding conveyor, discharging cooling conveyor.
● 4, Main carbonizing drum, insulation layer, outer heat keeper frame.
● 5, Smoke recycling & treatment system.
● 6, Syngas burning sysetm.
● 7, Dust collector system.
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Power Cabinet Display:
Carbonization Process Flow Chart:
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Features
Advantages:
● 1) Energy saving: only need two bottles of gas for preheating, after this all using syngas produced from materials carbonization.
● 2) Equipped newest smoke treatment & recycling system to recycle the wood gas produced from carbonization.
● 3) Larger capacity, 2500-3500kg/h input process capacity optional.
● 4) Smokeless , all dust and smoke will be completed treated.
● 5) High charcoal yield: every 1000 kg charcoal gives 350-400 kg charcoal result.
● 6) Easy to operate: No need to learn so much compared with traditional. controlled by program cabinet.
* Heating fuel: only need external gas at preheating period. ( to preheat up furnace firstly).
* After 1-2 hours, all using the flammable gas produced itself recycled from materials carbonization.
* Every path with controllable valves to adjust the amount.
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Solution
Reliable Machinery® can provide the ONE-STOP Solution for biomass carbonization production lines including consultation, design, planning, manufacture, installation and follow-up upgrade to our clients in the world. We will offer a quality solution just right for you, according to your situation and requirements. If you want to know more about biomass carbonization equipment and production lines, please click the picture link below.
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